Nativ-basierte Grundöle für die Produktion von Kühlschmierstoffen

Aims and Scope

Compared to mineral oil products, cooling lubricants based on fatty acid esters have technological advantages. Moreover, they are more environmentally compatible and make a contribution to a sustainable economy. Nevertheless, they are rarely applied in practice, because of their comparably high price, that is based on raw-material and synthesis costs. Alternatives concerning raw-materials and synthesis pathways are considered and properties of resulting ester products are compared.

Methods

The investigations aimed at three fatty acid-2-ethyl-hexylesters that were synthesized in an enzymatic-catalytic routine based on peanut oil, suet, and waste edible fat and at esters that were conventionally produced from animal and plant fats and 2-ethyl-1-hexanol. Physical properties, fatty acid patterns, contents of free fatty acids, as well as oxidative and hydrolytic stabilities were determined. Thermolysis experiments were performed.

Results

The physical properties of the seven esters, density, viscosity, pourpoint, and flash point, were comparable and gave reason for the assumption, that the products could be used as basis oils in lubricant formulations. Hydrolysis stabilities of the esters were high and thermal stress did not point at high potential of hazardous compounds formation. Especially the enzymatic-catalytically produced esters showed deficits concerning oxidation stabilities and free fatty acid contents.

Outlook

For practice it will be necessary to define minimum qualities for raw-materials and resulting ester oils to be used as lubricant basis oils. Moreover, processes have to be developed, that yield high quality ester products from waste edible and animal fats without loosing the advantage of low-cost raw-materials by high production and refinement costs. Surely, one contribution is the further development of the energy-saving enzymtic alcoholysis for ester production.     

Comparison of spray drift- and runoff-related input of azinphos-methyl and endosulfan from fruit orchards into the Lourens River, South Africa.

Spray drift and edge-of-field runoff are regarded as important routes of nonpoint-source pesticide input into aquatic surface waters, with current regulatory risk assessment in Europe focussing largely on spray drift. However, the two routes of entry had rarely been compared directly in the same catchment. To this end, the concentrations and loads of the current-use insecticides azinphos-methyl (AZP) and endosulfan (END) were monitored in the Lourens River, South Africa downstream of a 400-ha fruit orchard area during normal farming practice. Spray drift-related peak pesticide levels in the tributaries were in the range of 95th-percentiles of standard drift values according to regulatory risk assessment procedures. Resulting concentrations in Lourens River water samples (n = 3) at a discharge of 0.28 m3/s were as high as 0.04 +/- 0.01 microg/l AZP and 0.07 +/- 0.02 microg/l END. Pesticide levels at the same site during runoff following 3 storm events varying in rainfall between 6.8 and 18.4 mm/d (discharge: 7.5-22.4 m3/s) were considerably higher: by factors between 6 and 37 for AZP (0.26-1.5 microg/l) and between 2 and 41 for END (0.13-2.9 microg/l). Levels of pesticides associated with suspended particles were increased during runoff only up to 1247 microg/kg AZP and 12082 microg/kg END. A possible reason for the relative importance of runoff is that runoff largely integrates potential pesticide input over both time and space, because the prerequisites for the occurrence of runoff in terms of application and plot characteristics as well as meteorological conditions are far less specific than for spray drift. A probability analysis based on pesticide application patterns and 10-yr rainfall data indicates that the frequencies of rainfall events > or = 10 and > or = 15 mm/d are 3.4 and 1.7 per spraying season, respectively.